The hottest nutrition and health care products pac

2022-08-13
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Packaging of nutrition and health care products: new colloidal packaging line

baxco pharmaceutical has installed a set of cutting-edge packaging production lines, which can package their nutrition and health care colloidal products and other capsule products, and also carry out OEM for other companies

Baxco pharmaceutical, Inc. was founded in 1996 and formed a joint-stock company in 2002. Although the company produces both health nutrition and vitamins, its main business is soft colloidal granule products. While owning their own brands, they also undertake packaging and processing business. The company's UBB vitamin series products have always been a leading brand in the multivitamin and supplement industry in the Southeast Asian market, especially in Vietnam. Now, they have begun to explore markets in the United States and Canada. At first, the company purchased packaged products for secondary sales, but last year, they installed a new packaging production line and began their own production. Dennis Wong, CEO of the company, said: in the past, we often received complaints from some customers, which made us decide to ensure the quality of our products without relying on others

u-shaped production line

after negotiation with CVC technologies, Inc. in westpack last year, baxco finally chose their complete packaging production line. Wong said: we are deeply impressed by the quality and price of their machines, as well as their service. They visited our factory and gave us several options. Finally, we decided to adopt the U-shaped production line, because it requires the least labor, and an operator can monitor several machines. Another practical advantage is that CVC is only an hour's drive away from us. They can install production lines in their factories, and we can easily visit and watch packaging production on site. Then, they directly install the production line in our factory and train our operators

a dispenser removes the desiccant package from a roller, and then puts the desiccant into the bottle as the bottle continues to pass underneath

although there is a desiccant loader from azco Corp., as well as a brand anti-counterfeiting bottle mouth edging machine and heating tunnel from Marburg industries, Inc., the equipment of baxco company is mainly CVC company's machine. W non operators stop the startup operation ong said: from the desiccant loader, we can see that CVC has a good service for us. I bought another model of machine, but when the new model came out, they replaced and upgraded it for free

the production line starts with a loading turntable. A worker manually places the bottles on the turntable, and then these bottles are transferred to a small bag dispenser. The dispenser removes the desiccant package from a roller and puts the desiccant into the bottle when the bottle passes below. The compartment of the desiccant bag is controlled by a series of upper and lower belts, which are automatically supplied by mechanized devices. The overturning of these belts is completed by a DC wiper free stepper. The speed of the machine is adjustable, so that the tightness of the grid can be guaranteed

the capsule falls from the feeding funnel and enters the 12 metering tracks on the three vibrating drawers. Each individual track is equipped with 8 sensors to calculate the number of capsules dropped

there is a window between the desiccant bag and the signal source, and an optical sensor monitors this small window. Once the sensor finds that the desiccant bag has not entered the machine or is not placed in the bottle, it will stop the operation. The application of high-level electronic technology can accurately calculate the cutting position, even for packages of abnormal size. Only in this way can we ensure that you will not absolutely learn all the knowledge of relevant machines, such as wrong switching and interruption. Changing the system settings can be done through a keyboard with a diaphragm that can directly access the microprocessor. Through RS232 interface and windows based operation interface, users can directly download parameters from PC to azco dispenser without other human intervention

after leaving the desiccant loader, the bottle will enter the metering and filling machine that processes CVC model 1220 tablets and capsules. The capsules fall from the hopper above the machine and enter the 12 metering tracks on the three vibrating drawers in turn. Each individual track is equipped with 8 sensors to calculate the number of free falling products. At the same time, it is also equipped with a detection system that can automatically adjust the sensitivity to adapt to the induction deviation caused by the accumulation of dust on the induction window. The meter and filling machine can recover all data in a moment to ensure the accuracy of setting and the efficiency of work. Their memory can store up to 50 preset program data settings, such as vibration pulse, vibration frequency, filling time, capacity of each bottle and other parameters

the capsule falls from the feeding tray through a filling nozzle, which just sticks to the advancing bottle mouth, so as to avoid product overflow during the filling process

the device can accurately sense products of all shapes and sizes, including tablets, capsules, capsules, soft colloidal particles and transparent soft colloidal particles, and it can also detect half a capsule. Wong said: we produce many different sizes of capsules, and their sizes will be input into the computer. The meter reads the size of the pill, and if it finds a mismatch, it will reject it. It can also detect broken capsules, and we really benefit a lot

capping machine is capping

the capsule falls from the feeding tray through a filling nozzle, which just sticks to the advancing bottle mouth, so as to avoid product overflow during the filling process. A spline with the same volume made of polyurethane hard foam and soft foam materials. The decomposition products generated under this condition are equivalent to the strength of hazardous materials generated during wood combustion. An automatic screening system will remove the bottles that fail to fill from the conveyor belt, and reset the number of bottles to the correct value at the same time. The machine can also stop immediately after the filling failure is found. The filling speed can reach 60 bottles per minute, and the capacity count of each bottle can range from 1 to 9998. If you plan to double the speed of the production line in the future, you can add another counting module

next, the bottle will be transferred to CVC 1205 integrated capping machine. The bottle caps are loaded into the hopper at the bottom, and they are sent to the upper part of the machine through an elevator, where the bottle caps enter their delivery track. The opening of the bottle cap must be flushed out when it is loaded into the funnel, so a splint is designed on the elevator, so that the bottle cap flushed from the funnel to the upper part of the machine can fall back into the funnel. The bottle cap is taken away from the edge of the conveyor by the bottle at the bottom of the machine through a conveyor chute. The chute can be adjusted according to different bottle cap sizes, and there is also a sensor inside to monitor the bottle cap. If the conveying chute of the bottle cap is full, the bottle cap elevator will automatically pause

when the bottle gets the cap from the cap transfer chute, they will reinforce the cap through four pairs of cap fastening devices. The machine fully shows the unique capping torque setting mechanism of CVC. Through this mechanism, it can produce initial friction force on the clamping surface. The torque of fixing the bottle cap can meet various torque requirements of bottles in different applications. The calibration dial on each pair of bottle cap fastening devices can set the appropriate torque for each bottle, and the torque setting for changing from one bottle to another is also very simple

when the bottle gets the cap from the cap transfer chute, they will reinforce the cap through four pairs of cap fastening devices

. The sensor at the outlet of the fastening device can monitor whether the bottle has been covered or whether the cover is firm, and automatically screen out unqualified bottles according to the situation

the sensor at the outlet of the fastening device can monitor whether the bottle has been covered, whether it has been foil lined, or whether the cover is firm, and automatically screen out unqualified bottles according to the situation. Wong said: we produce a large number of bottles with different cap sizes. The calibration dial on the fastening device allows us to easily set the appropriate torque for each bottle. This is another design adopted by CVC company to make the operation of the production line simple and friendly

bottles are transported to CVC 300cr-108 packaging labeling machine after leaving the cap fastening device. When bottles enter the labeling machine, a wheel separates the bottles. Then the bottle triggers the labeling head, which labels the bottle one by one. The sticker first sticks the front edge of the label to the bottle, and then when the bottle enters the rolling area, one side of the bottle is pressed and rotated, so the whole label is completely wrapped on the bottle. The labeling machine is equipped with a fire printer, which prints many codes and production and effective dates on the label. A set of servo system of the sticker head and the encoder on the transmission motorcycle can ensure the accurate positioning of the label. Like the cap fastener, the dial allows the operator to adjust the accuracy of the machine for different bottles

the label is attached to the bottle through a packaging labeling machine. The labeling machine is equipped with a fire printer, which prints many codes and production and effective dates on the label

the labeling machine is equipped with cvc's selfset (TM) coding system. The system ensures the accurate positioning of labels by synchronizing all moving parts in real time. The selfset system automatically calculates the optimal sensitivity and label position without manually adjusting the position of the sensor. When the first product passes through the product sensor, the microprocessor of selfset system scans and identifies the length or size of the product and the length of the label, and then it will set and synchronize the labeling position. The system can store up to 50 production tasks in memory, and the operator can activate these tasks to start production by pressing a button

then these bottles will be transported to the M500 linked automatic capping machine of Marburg industries for brand anti-counterfeiting processing on the top of the bottles. The back of the machine is equipped with a roller of tubular material, which will be pulled into the machine during operation. When the roller is opened through a mandrel, a bottleneck hoop is cut from a roll of labels and pressed on the bottle. The operator calculates the expected length of the brand anti-counterfeit label, and the data can be retained in the memory of the machine control module. After leaving the brand anti-counterfeiting processing equipment, the bottle enters Marburg's tubular shrinkage tunnel heated by radiation. The processed bottles are transferred to the collection turntable, and the workers manually put them into the packaging box

connect the automatic capping machine to cut the brand anti-counterfeiting label from a roll of labels and stick it on the top of the bottle

Wong said: as a part of the production line, CVC has installed sensors in key parts. If the bottle stops, the machine will stop running. When the bottle starts moving, the machine will restart automatically. They also installed a large red emergency stop button. If there is a problem, the operator can press it to stop the operation. In a word, CVC has considered everything we may need. They did an excellent job at the beginning of the project and have always provided us with high-quality services. This production line works well. If we have any problems, they will arrive immediately

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